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CONVERTING FOR INDUSTRIAL APPLICATIONS

Converting: processes and materials

Converting processes suitable base materials into dimensions, shapes, material structures and delivery formats tailored to an application. Krückemeyer GmbH processes adhesive tapes, technical films, foams and coated abrasives, among other materials.

Do you need a die-cut part, a cut length, a winding format or a laminate? The intended function, shape, dimensions and subsequent handling are the starting points. The process sections guide you towards a suitable manufacturing option.

Illustration of a blue material web with shaped contours, a sensor and rollers
Technical film web passing through rollers and slitting blades
Rotary die cutting shapes contours in a blue material web
Adhesive die-cut parts with pull tabs on a roll

01

CONVERTING PROCESSES AND MATERIALS

Black material web passing between two rollers

Converting by material

Assess adhesive tapes, technical films, foams and coated abrasives as base materials for your application.
Roll of blue circular die-cut parts on a carrier film

Die cutting

Plan shaped parts from suitable base material and consider delivery on a roll, on sheets or as individual parts.
Laser beam cuts contours in a blue material web

Laser cutting

Process shapes and internal contours in suitable base material; the required shape and dimensions guide the choice of process.
Circular blade divides a blue material roll into narrow strips

Slitting & cutting to size

Adapt roll widths, strips and sheet cuts to the required dimensions and subsequent processing.
Narrow blue material strips are fed onto a cross-wound spool

Winding & rewinding

Prepare material in suitable lengths and winding formats, such as a long roll or cross-wound spool.
Black material web is joined with another web between rollers

Laminating & finishing

Combine materials into laminates, add a self-adhesive finish or include processing aids.
Material web runs through a transparent enclosed production area

Technical cleanliness

Assess converting for technical cleanliness requirements; a cleanroom classified as ISO 9 is available.

02

Finding the right area

Which converting section fits your application?

Start with the required process: die cutting and laser cutting produce contours, slitting and cutting to size provide widths or cut pieces, and winding and rewinding address the delivery format. Laminating and finishing combine materials or add processing aids. If the production environment is decisive, explore technical cleanliness. If you need to choose the base material first, start with converting by material. We assess the specific design against the required shape, dimensions and later application.

03

QUESTIONS ABOUT CONVERTING AND FORMATS

Can non-adhesive materials also be converted?

Yes, suitable non-adhesive base materials may also be considered for converting. What matters is whether the specific material suits the required process and its later application. Tell us which base material you intend to use, along with the desired shape, dimensions and delivery format. We assess these details to identify a suitable manufacturing process and the limits that apply to your individual project.

Can die-cut parts be supplied on rolls, sheets or individually?

Yes, die-cut parts on rolls, die-cut parts on sheets and individual parts are possible delivery formats in converting. The suitable format depends on the base material, the required contour and dimensions, and the way the parts will later be processed. Describe these requirements in your enquiry. We assess the appropriate format for the individual application rather than assuming that every format suits every material.

Can materials be given a self-adhesive finish?

Yes, suitable materials can be given a self-adhesive finish through converting. Whether this is feasible for your base material and its later application needs individual assessment. Tell us which material you plan to use, the shape and dimensions you need, and how the result will be processed. These details help identify a suitable design and manufacturing process for your particular enquiry.

Which processing aids are possible in converting?

Processing aids can support the later application of a converted part. Possible options include finger lifts, pull tabs, positioning aids and fixing aids. Which aid is useful depends on the material, shape and the specific processing step. Describe how the part will be positioned and processed in your application. We assess a suitable design for the individual case.

Discuss your converting requirements

Tell us about the base material, required shape and dimensions, and how the result will be handled. We will assess the process, format and suitable processing aids with you.

Thomas Klein

ADHESIVE TECHNOLOGY ADVICE

Thomas Klein

Contact for converting

Discuss the base material, required format and subsequent processing of your converted part with Thomas Klein.