FOAM · CUTTING TO SIZE
Foam Cutting to Size for Your Application
Do you need foam or foam adhesive tapes in specified dimensions? We assess the starting material, cutting method and delivery format for your further processing. This gives you a format that is practical to handle in your process.
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FOAM CUTTING TO SIZE
From foam stock to a usable cut piece
When cutting foam to size, we bring suitable starting material to the width or length required for your application. This produces foam strips and foam adhesive tapes to your specified dimensions. For defined contours and shaped parts, we assess die cutting or, where the material is suitable, laser cutting as separate processes.
We convert suitable materials from rolls. We can process foam on its own or as part of a multilayer construction. The material group, thickness, layer structure, geometry, required dimensions and subsequent handling all matter. We therefore assess the cut for your specific material.
We clarify with you whether you need strips on a roll or sections for a subsequent processing step. If the foam is also to be made self-adhesive or processed into a shaped part, we plan that step separately. This allows us to align the material, process and delivery format with your application.
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FROM REQUIREMENT TO CUT PIECE
Step 01
Describe your requirements
Tell us about the foam, application, required dimensions and delivery format. A drawing or sample helps us assess your request.
Step 02
Assess the cutting method
We assess the material, layer structure, dimensions and subsequent handling. This determines whether and how the material can be cut to size.
Step 03
Agree on the format
We agree on the width, length, delivery format and, if needed, subsequent processing. A sample can help with the decision.
Step 04
Cut and provide the material
Once the details are agreed, we cut suitable material to size and provide it in the agreed format.
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FOAM CUTTING OPTIONS
Cut rolls to width
We cut suitable foam and foam adhesive tapes to the required width. The material, core and preferred handling determine the cutting method. View cutting processes →Cut foam strips to length
For your further processing, we can cut suitable foam and foam adhesive tapes to the required length. We agree the dimensions and delivery format with you. View foam processing →04
POSSIBLE CUT PRODUCTS
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FOAM AS STARTING MATERIAL
PE foam
We can process PE foam and align the cut and dimensions with your material and application. View foam processing →
PU foam
We can also process PU foam. We assess whether its construction and dimensions suit the cut you require. View foam processing →
EPDM cellular rubber
We can process EPDM cellular rubber. We clarify the cut, geometry and delivery format for your specific material. View foam processing →06
FOAM AND CUTTING PROCESSES
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DECISION CRITERIA FOR CUTTING
| Criterion | Details for your enquiry | Why it matters for cutting |
|---|---|---|
| Starting material | Type of foam and available material details | We assess suitability for your specific material. |
| Geometry | Width, length and material thickness of no more than 10 mm | We assess which cutting method suits the material and required dimensions. |
| Layer structure | Single material or a composite with additional layers | We align the construction and further processing with your application. |
| Delivery format | Roll, sheet or further processing step | We align the format supplied with handling in your process. |
We assess the dimensions and feasibility for your starting material and required format.
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YOUR FOAM CUTTING REQUIREMENTS
Tell us about the application and the result you need: what function should the foam perform in the component or process? Specify the material type and any known layer structure, the required width, length and thickness, and the quantity needed. Also describe whether you need material on rolls, in sheets or for further processing.
A drawing, sample or details of the material currently used will help us assess your request. If the cut material is subsequently to be die cut, laser cut, laminated or made self-adhesive, tell us about that next step and your requirements for handling and quality. We will align the appropriate production method accordingly.
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DOCUMENTS ON CONVERTING
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QUESTIONS ABOUT FOAM CUTTING
Which foams can be cut to size?
We can process suitable PE and PU foams and EPDM cellular rubber. We also cut foam adhesive tapes to size if the material and layer structure suit the process. The material name alone is not enough to confirm suitability. For your specific cut, we assess the thickness, required dimensions and delivery format. A sample or technical material details help us determine the appropriate cutting method.
What is the difference between cutting to size and die cutting?
When cutting to size, we bring foam or foam adhesive tapes to the required width or length. For a defined contour or shaped part, we assess die cutting as a separate process. The appropriate method depends on the geometry, material and subsequent handling. If you have a drawing, we can assess the required shape and suitable processing method more precisely.
Can foam be processed further after cutting?
Yes, we can process suitable foam further in an agreed sequence of operations. Depending on the material and layer structure, die cutting, laser cutting, laminating or making it self-adhesive may be possible. We assess which steps suit your application based on the material and the required result. Tell us about the intended use and your requirements for shape, surface and handling; we can then coordinate cutting and further processing with you.
What information is needed for a foam cutting enquiry?
Helpful details include the application, type of foam, required width and length, thickness, quantity and delivery format. Also tell us whether the material is supplied as a roll or sheet and whether further processing is planned. A drawing or sample can make the assessment easier. We use these details to clarify which cut suits the material and its handling.
Assess foam cutting for your component
Send us your material details, required dimensions and intended use. We will assess the suitable cut and the delivery format you need.
ADVICE ON FOAM CUTTING
Jürgen Müller
Contact for converting
Jürgen Müller will discuss the starting material, required dimensions and suitable further processing of the foam with you.